Projects

Projects

Semi-production tests of UTO-100K (rus. УТО-100К) waste thermal neutralization unit
Implementation period: 2023.
Project: Semi-industrial tests of the UTO-100K thermal neutralisation unit
Objective: To test the efficiency of the gas purification system of the pilot experimental unit UTO-100K.
Description: The unit was tested in the conditions of the existing production at purification of furnace gases in the production of mineral thermal insulation.

Test of FKI-9.8 (rus. ФКИ-9.8) unit at dust and gas purification of gases of a reflection furnace
Implementation period:  2021.
Project:  Dust and gas purification of gases during the operation of a reflection furnace
Objective: To test the FKI-9,8 unit to assess the efficiency of purification.
Description: Tests were conducted. Air purification parameters were obtained when the unit is used in the process of secondary copper smelting in the reflection furnace.
Testing of the FKI-5.3 (rus. ФКИ-5.3) unit at dust purification of gases at pellet roasting
Implementation period: 2023 г.
Project: Dust purification of gases during pellet roasting
Objective: To conduct tests of FKI-5.3 unit to assess the efficiency of purification.
Description: Tests were conducted. Air purification parameters were obtained when using the unit for iron ore pellets roasting.
Testung of FKI-5.3 (rus. ФКИ-5.3) unit at dust cleaning of drying drum gases
Implementation period:  2023.
Project:  Dust purification of drying drum gases
Task:  To conduct tests of FKI-5,3 unit to assess the efficiency of cleaning.
Description:  Tests were conducted. The parameters of air purification when using the unit at the operation of the drying drum were obtained.
Testing of FKI-5.3 (rus. ФКИ-5.3) unit at dust cleaning in the production of apatite concentrate
Implementation period:  2023.
Project:  Dust purification of gases in the process of apatite concentrate production
Objective:  To test the FKI-5.3 unit to assess the efficiency of purification.
Описание: Tests were carried out. Air purification parameters were obtained when using the unit in the apatite concentrate production process.
Testing of FKI-5.3 (rus. ФКИ-5.3) unit at dust cleaning in iron ore pellet production

Implementation period: 2022.
Project:  Dust purification of gases in the pellet production process
Objective: To conduct tests of FKI-5.3 unit to assess the efficiency of purification..
Description:  Tests were conducted. Air purification parameters were obtained when using the unit within the iron ore pellets production technology.



Modernization of the filtration section of the pelletizing shop at Oskol Electrometallurgical Plant (rus. АО "ОЭМК")

Implementation period: 2022-2023.
Project: Modernization of the filtration section of the pelletizing shop of the Pelletizing and Metallization Plant with the installation of vacuum filters with ceramic sectors. 
Objective:  Increase of productivity. Installed instead of existing disk vacuum filters.
Description:  6 CDF-90 (rus. КДФ-90) units with additional equipment were delivered to the customer, supervised installation and commissioning works were carried out, software for APCS and visualization of the object was developed, service maintenance is being carried out.

   
Technical re-equipment at the Kovdorskiy mining and processing plant (rus. АО "Ковдорский ГОК")

Implementation period: 2022-2023.
Project:  Technical re-equipment of the magneto-enrichment plant and apatite-baddeleyite enrichment plant. Installation of ceramic disk vacuum filters CDF-90.4 (rus. КДФ-90.4).
Objective:  Production and delivery of СDF vacuum disk filters with ceramic filtering elements and ceramic scrapers for sludge removal, complete with auxiliary equipment for filtration of iron and apatite concentrates of enrichment complexes.
Description: Working documentation was developed, industrial safety expertise was carried out, 16 KDF-90.4 (rus. КДФ-90.4) units with additional equipment were delivered to the customer, supervised installation and commissioning were performed, service maintenance is being carried out.


   
Modernization of the filtration department at JSC Sokolovsko-Sarbaiskoye Mining and Processing Production Association (rus. АО «Соколовско – Сарбайское горно-обогатительное производственное объединение»)

Implementation period: 2021-2023.
Project: Modernization of the filtration department of the III stage of the enrichment section of SSMaPPA JSC with installation of ceramic filter CDF-90 (rus. КДФ-90).
Objective:: Increase of productivity. Installed instead of existing disk vacuum filters.
Description: 7 CDF-90 (rus. КДФ-90) filter units with additional equipment were delivered to the customer, supervised installation and commissioning works were performed, service maintenance is being carried out.


   
Replacement of filtering equipment with modernization - MMC Norilsk Nickel (rus. ГМК "Норильский Никель")

Implementation period: 2020.
Project: Supply of filtering equipment
Задача:
Description: 2 CDF-85 (rus. КДФ-85) units with additional equipment were delivered to the customer, supervised installation and commissioning were performed, service maintenance is being carried out.

   
Replacement of vacuum filters DOO-100 (rus. ДОО-100) at Mikhailovsky mining and processing plant (rus. АО "Михайловский ГОК им. А.В.Варичева")

Implementation period: 2020-2022.
Project: Replacement of vacuum filters DOO-100 (rus. ДОО-100) with ceramic disk vacuum filters CDF-90 (rus. КДФ-90).
Objective: : Modernization of the filtration department TCOM No. 3 FОС (rus. ТКОМ № 3 ФОК) by installing 11 units of ceramic disc vacuum filters CDF-90 (rus. КДФ-90) to replace the existing 17 units of fabric vacuum filters DOO-100 (rus. ДОО-100). Modernization of filtration departments UO1, UO2 (rus. УО1, УО2) by installing 26 units of ceramic disc vacuum filters CDF-90 (rus. КДФ-90).
Description: 38 СDF-90 (rus. КДФ-90) filter units with additional equipment were delivered to the customer, supervised installation and commissioning were performed, service maintenance is being carried out.

   
Technical re-equipment of the ANOF-2 (rus. АНОФ-2) filtration and drying system for Apatit JSC (rus. АО "Апатит").

Implementation period: 2019-2020..
Project:  Technical re-equipment of the filtration and drying system of ANOF-2 (rus. АНОФ-2) with installation of ceramic disc vacuum filters at Section No. 15 of ANOF-2 (rus. АНОФ-2).
Objective: Creation of a reserve to ensure production of at least 1.5 million tonnes per year. Reduction of operating and energy costs. Ensuring the development of ANOF-2 (rus. АНОФ-2) production capacities to produce at least 2.0 million tonnes per year.
Description: Design and engineering documentation was developed, 5 CDF-85 (rus. КДФ-2) units with additional equipment were delivered to the customer, supervised installation and commissioning were performed, service maintenance is being carried out.

   
Reconstruction of the pelletising factory at Stoilensky Ore Mining and Processing Plant (rus. АО "Стойленский ГОК")

Implementation period: 2018-2020.
Project:  Reconstruction of the filtering building and wet concentrate storage to improve concentrate quality.
Objective: Improvement of concentrate quality. Reduction of operating and energy costs.
Description: 4 CDF-90 (rus. КДФ-90) units with additional equipment were delivered to the customer, supervised installation and commissioning were performed, service maintenance is being carried out.

   
Reconstruction of the process line of Metinvest (rus. ЧАО "ЦГОК" (Метинвест))

Implementation period: 2019.
Project: Reconstruction of the DRI pellet concentrate production line.
Objective: Stabilisation of pellet quality. Reduction of operating and energy costs.
Description: 6 CDF-90 (rus. КДФ-90) units with additional equipment were delivered to the customer, supervised installation and commissioning were carried out, service maintenance is being carried out.

   
Reconstruction with equipment replacement at Donskoy Mining and Processing Plant (rus. Донской ГОК (ТОО "ТНК Казхром"))

Implementation period: 2019.
Project: Reconstruction on replacement of Larox Ceramec CC-45 filtering equipment with a 90m2 ceramic disc filter at the pellet production areas No.1,2.
Objective: Stabilisation of pellet quality. Reduction of operating and energy costs.
Description: 2 CDF-90 (rus. КДФ-90) units with additional equipment were delivered to the customer, supervised installation and commissioning were performed, service maintenance is being carried out.

   
Equipment replacement at PJSC Rusolovo (rus. ПАО "Русолово")
Implementation period: 2018.
Project: Replacement of vacuum filters
Objective: Replacement of equipment within the framework of current repair.
Description: 2 filter units CDF-108 (rus. КДФ-108) with additional equipment were delivered, supervised installation and commissioning were carried out, service maintenance is being carried out.
   
Modernisation of the Karelsky Okatysh (rus. УПКиО АО "Карельский окатыш") facilities
Implementation period: 2016-2021 гг.
Project: Modernisation of the first, second, and third stages of the  Karelsky Okatysh Plant
Objective: Stabilisation of pellet quality. Reduction of operating and energy costs.
Description: 19 KDF-108 (rus. КДФ-108) units with additional equipment were delivered to the customer, supervised installation  and commissioning were carried out, service maintenance is being carried out.
   
Wet gas purification system for apatite concentrate drying drums

Implementation period:  2023.

Project:  Development of technical solutions for modernisation of the existing wet gas purification system of apatite concentrate drying drums to dry by experimental testing of the pilot installation of ceramic pulse filter FKI 5,3 (rus. ФКИ-5,3).

Objective: To reduce the drift of the finished product 0 - apatite concentrate.

Description: The work is fulfilled. The developed system and apparatuses of gas purification allow to return 6698 tonnes/year of apatite concentrate from one drying drum for sale to customers


   
Crucibles and guard beakers for Moscow Machine Building Company named after V.V. Chernyshev (rus. ОАО “ММП им. В.В.Чернышева”)
Implementation period: 2023.
Project: Manufacture of crucibles and safety glasses
Objective: Preparation of technological equipment for melting of high-temperature heat-resistant alloys.
Description: The order has been fulfilled. The products have been successfully tested


Replacement of vacuum filters at Lebedinsky Mining and Processing Plant (rus. АО «Лебединский ГОК»)
Implementation period: 2013-2022.
Project: Replacement of vacuum filters DOO-100 (rus. ДОО-100), DSh-100 (rus. ДШ-100) with ceramic disc vacuum filters in the premises of the areas of CO-1, CO-2 (rus. ЦО-1, ЦО-2) of the Lebedinsky MPP Enrichment Plant.
Objective: Concentrate dehydration in the technological process of iron ore concentrate production with mass fraction Fe total >69,5%.
Reduction of operating and energy costs.
Description: 20 units of KDF-90 (rus. КДФ-90), 2 units of KDF-140 (rus. КДФ-140), 8 units of KDF-75 (rus. КДФ-75) have been delivered to the customer, service maintenance is being carried out.
   
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